Technologies

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Flywheels

Description:
Most modern flywheel energy storage systems consist of a massive rotating cylinder (comprised of a rim attached to a shaft) that is substantially supported on a stator by magnetically levitated bearings that eliminate bearing wear and increase system life. To maintain efficiency, the flywheel system is operated in a low vacuum environment to reduce drag. The flywheel is connected to a motor/generator mounted onto the stator that, through some power electronics, interact with the utility grid. Some of the key features of flywheels are little maintenance, long life (20 years or 10s of thousands of deep cycles) and environmentally inert material. Flywheels can bridge the gap between short term ride-through and long term storage with excellent cyclic and load following characteristics.

The choice of using solid steel versus composite rims is based on the system cost, weight, size, and performance trades of using dense steel (200 to 375 m/s tip speed) vs. a much lighter but stronger composite that can achieve much higher rim velocities (600to 1000 m/s tip speed). Actual delivered energy depends on the speed range of the flywheel as it cannot deliver its rated power at very low speeds. For example, over 3:1 speed range, a flywheel will deliver ~90% of its stored energy to the electric load.

Development / Deployment Status:
While high-power flywheels are developed and deployed for aerospace and UPS applications, there is an effort, pioneered by Beacon Power, to optimize low cost commercial flywheel designs for long duration operation (up to several hours). 2kW / 6kWh systems are in telecom service today. Megawatts for minutes or hours can be stored using a flywheel farm approach. Forty 25kW / 25 kWh wheels can store 1MW for 1 hour efficiently in a small footprint.

The stored energy can be approximated by: 

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where w is the rotational velocity (rad/sec), I the moment of inertia for the thin rim cylinder, m is the cylinder mass. and v is linear rim velocity.

Developers / Suppliers:
Beacon
Active Power, Inc.
AFS Trinity Power
Piller Gmb
Urenco Power Technologies Limited

Updated April 2009